高水头船闸输水阀门无动力应急关阀试验研究*
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交通运输行业重点科技项目(2021-MS1-039)


Experimental study on unpowered emergency closing of water delivery valves in high-head ship locks
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    摘要:

    高水头船闸应急关阀时,输水阀门在自重作用下关阀速度缓慢,可能造成多级船闸的超灌超泄或单级船闸的反向水头过高;关阀速度过快,在关阀终点附近仍保持较大速度,可能导致底止水损坏,甚至水工结构的损伤。针对高水头船闸输水阀门在无动力状态下应急关阀速度难以控制的问题,分析UPS供电操作和完全无供电手动操作情况下应急关阀的可行性,设计了无动力关闭输水阀门的应急系统,并进行现场试验验证。该系统在船闸阀门液压系统中加装截止式电磁换向阀组,连通阀门油缸的上下腔,形成差动回路,并采用UPS电源为阀组供电,通过开启不同数量的电磁换向阀,实现阀门自重下滑速度的调节,解决了现有阀门液压系统在全闸断电的情况下无法进行快速关阀操作的问题。经过船闸现场原型试验证明,该方案具有关阀可靠性高、速度可调等特点。

    Abstract:

    Under the emergency valve closing condition of high-head ship locks,the water delivery valves close slowly under self-weight,which may result in over-filling or over-discharging in multi-stage ship locks or excessive reverse water head in single-stage ship locks.Excessively fast closing,with a high velocity maintained near the fully closed position,may damage the bottom water seal and even cause failure of the hydraulic structure.To address the difficulty in controlling the emergency closing speed of water delivery valves in high-head ship locks under unpowered conditions,this paper analyzes the feasibility of emergency closing under UPS-powered operation and fully unpowered manual operation,designs an emergency system for the unpowered closing of water delivery valves,and verifies its effectiveness through field tests.This system adds a set of poppet-type solenoid directional valves to the hydraulic system of the ship lock valve,connecting the rod and rodless chambers of the valve cylinder to form a differential circuit.A UPS power supply is used to power the valve group.By actuating different numbers of solenoid directional valves,the lowering speed of the valve under self-weight can be adjusted,solving the problem that the existing hydraulic system cannot realize rapid valve closing when the ship lock is completely powered off.Field prototype tests on the ship lock demonstrate that the proposed scheme features high closing reliability and adjustable closing speed.

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郑 航,邓 月.高水头船闸输水阀门无动力应急关阀试验研究*[J].水运工程,2026(5):93-98.

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  • 在线发布日期: 2026-05-21
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