港口大型储煤筒仓仓顶钢结构防腐设计*
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国家能源集团科技创新项目(HHKJ-23-20);黄骅港务五期工程技术开发项目(GCZX[2024]7号)


Anticorrosion design of steel structure on the top of large coal silos in ports
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    摘要:

    针对黄骅港煤炭港区三、四期工程筒仓仓顶钢结构在运营过程中出现的严重腐蚀与维修难题,进行了仓顶钢结构防腐研究,旨在提出适应港口强腐蚀环境的长效防腐方案,延长防腐保护年限和降低后期维修频率。通过现场调研与理论分析,明确了仓顶钢结构腐蚀严重的主要原因。结合文献综述与工程案例比较,重点探讨了金属防护与涂料防护两种技术路径,最终提出两种防腐保护年限不低于30 a的重防腐方案。此外,针对防腐与防火相容配套问题,通过理论分析和工程案例研究,提出了适用于港口筒仓的防腐防火一体化措施。针对港口强腐蚀环境,提出的重防腐措施和防腐防火一体化措施,可将常规10 a的防腐保护设计年限提升至30 a,延长幅度达2倍。研究成果可为黄骅港煤炭港区五期工程及其他同类型筒仓防腐设计提供参考。

    Abstract:

    To the severe corrosion and maintenance challenges observed in the roof steel structures of the silos during the operation of Phase III and IV of the Huanghua Port Coal Terminal,this study conducts anticorrosion research on these structures.The objective is to propose long-term anticorrosion solutions suitable for the highly corrosive port environment,extending the service life of protective coatings and reducing future maintenance frequency.Through field investigations and theoretical analysis,the primary causes of severe corrosion in the roof steel structures are identified.Based on literature review and engineering case studies,metal protection and coating protection technologies are extensively evaluated,leading to the proposal of two heavy-duty anticorrosion schemes with a design service life of no less than 30 years.Furthermore,addressing the compatibility between anticorrosion and fire protection,theoretically grounded and practical engineering case studies are employed to propose integrated anticorrosion and fire protection measures suitable for port silos.In response to the highly corrosive environment of ports,heavy-duty anticorrosion measures and anticorrosion and fire prevention supporting measures are proposed,which can increase the design life of conventional anti-corrosion protection from 10 years to 30 years,with an extension of three times.The research results can provide valuable references for the anti-corrosion design of Phase V of the Huanghua Port Coal Terminal and other similar silo structures.

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于 洋,曲军彪,毕少男.港口大型储煤筒仓仓顶钢结构防腐设计*[J].水运工程,2026(5):72-79.

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  • 在线发布日期: 2026-05-21
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