Corrosion evaluation and reason of miter gates of a domestic high head ship lock after serving for almost 20 years
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在国内某高水头船闸停航检修期间,对其人字门的腐蚀状况进行全面检测。按涂层所处闸门位置不同,划分为大气区、水位变动区和水下区,分别进行腐蚀评估、涂层起泡破坏及门体腐蚀的原因分析。结果表明:随着接近涂层设计使用年限,船闸人字门普遍存在大面积涂层起泡问题,起泡层下门体腐蚀问题逐渐凸显,涂层损伤总面积占门体面积的6.5%~12.7%。总体上,人字门防护涂层损伤失效过程分为有机涂层起泡、热喷铝层腐蚀发展、热喷铝层作为牺牲阳极抑制钢基体局部腐蚀3个阶段。此外,指出零星涂层修复难以达到长效防腐的效果,针对人字门防腐蚀提出整体维修涂层和施加阴极保护的延寿建议。

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    Abstract:

    During the suspended shipping period of a domestic ship lock,corrosion situations of its miter gates are fully detected.The corrosion level evaluation and the reasons analyses of coating blistering and steel gate corrosion are conducted corresponding to the region divided on basis of the position of anti-corrosion coating on the miter gate,namely atmosphere zone,water level fluctuation zone and submerged zone,respectively.The results show that coating blistering is commonly presented on the miter gate of this ship lock and the corrosion below blistering layer became gradually prominent as the coating effective life approaches.The total area of coating damage regions is in the proportion of 6.5%-12.7% of the miter gates.In general,the damage and failure process of protection coating on the miter gate can be separated into three stages:blistering of organic coating,corrosion development of thermal spraying aluminum layer,consumption of aluminum layer acted as sacrificial anode to suppress local corrosion of steel substrate.Moreover,it is pointed out that a long-term anti-corrosion effect is difficult to be achieved with piecemeal coating repair.An alternative method with respect to prolonging the service life of miter gates,including overall maintenance of anti-corrosion coating and the application of cathodic protection is proposed in present work.

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李 岩,秦永坤,刘欣昕,朱锡昶.国内某高水头船闸人字门运行近20年后腐蚀状况评价及原因分析*[J].水运工程,2024,(11):115-122

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  • Online: November 13,2024
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